Why are high-voltage wire harnesses so important?
These are associated with increasing quality requirements and financial pressure. Today’s manufacturing processes of high-voltage wire harnesses are part of the new technology and determined by a high level of manual work reaching up to 85% of the added value in manufacturing.
What is the economic potential of HV wire harness manufacturing?
On average, the manufacturing of an HV wire harness accounts for 20% of the total costs. In combination with sharply increasing labor costs in the automotive wire harness industry and a manual added value in manufacturing reaching up to 85%, the automation of manufacturing represents a high economic potential [4; 6-9].
Why do you need a harness system?
From electric buses to passenger EVs, our harness systems are engineered to withstand harsh conditions while reducing weight and boosting energy efficiency. We provide wiring systems for residential, commercial, and utility-scale energy storage. Designed for safety, modularity, and long-term durability in demanding environments.
What is the characteristic supply chain in the HV wire harness industry?
The characteristic supply chain within the HV wire harness industry leads to different stakeholders working together during the industrialization of an HV wire harness (see Sec. 3).
What is a HV wire harness?
The HV wire harness connects all electrical assemblies and supplies them with electrical energy . It consists of an orange wire, at least two connectors, various fixing elements, optional mounting, protective elements and additional peripheral parts that are attached to the harness such as low-voltage wires (see Fig. 2).
Why is a wire harness necessary for Electromobility?
It is essential for electromobility to have a physical automotive wire harness that has been developed to meet the new required functions . Electric vehicles cannot operate efficiently with a standard low-voltage power supply. It is necessary to have a multi-voltage power supply with a direct current electrical energy storage system .
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